Innovative Coatings, Inc. provides
Quality Protective Coatings & Custom Dip Moldings
First, we fabricate a male mold which exactly duplicates the part you wish to create a molded covering, grip or cap for. This can be done by machining steel, aluminum or in many cases creating a casting. The mold is then heated to a predetermined time and temperature. Once this temperature has been reached the mold is removed from the oven and dipped into liquid plastisol (PVC) compound. After being totally immersed, the mold is allowed to “dwell” in the plastisol for an appropriate period of time to achieve the desired molded thickness, carefully withdrawn to minimize and control drips or runs and then put back into the oven to “cure”. Once this cycle is complete the mold is cooled and the molded covering is removed and ready for secondary operations such as die cutting or pad printing with customer specific information and ultimately ready for its intended application.
(PVC) Plastisol Dip Molding….. The alternative you have been looking for to enhance your product’s appearance, design and performance.
All Innovative Coatings, Inc. Plastisol Dip Molding compounds can be formulated to meet a variety of customer specifications and requirements such as….. Color matching, Finish (gloss, texture, foam), Durometer, Mil-Spec, Non-toxicity, UV stability, Medical and FDA approvable grades.
(click on thumbnail to enlarge)
Tooling costs associated with Plastisol Dip molding are considerably less than other processes because only a male mold is required. Most molds are inexpensive and can be easily machined or cast. Our in-house tooling and fabrication department enables us to offer fast turnaround on prototypes and 1st article samples custom designed to your exact specifications. Once approved, we will provide necessary tooling for full production at a cost that is in line with your budget.
The plastisol PVC dip molding process begins with a male mold that mirrors the final part’s geometry. After heating to a controlled temperature, the mold is immersed in liquid plastisol, where the material forms a uniform layer during the dwell period. Once removed, the coated mold is cured, cooled, and stripped to reveal the finished component. This approach supports consistent thickness control and accommodates a wide range of part sizes.
Plastisol PVC compounds can be formulated to achieve specific characteristics such as color matching, gloss or textured finishes, foam structures, and multiple durometer levels. Additional options include UV stable grades, non toxic formulations, Mil Spec compatibility, and medical or FDA approvable materials. These capabilities allow manufacturers to align product performance with application specific requirements.
Dip molded components offer corrosion resistance, abrasion resistance, and impact durability. The material provides electrical insulation and supports applications requiring a cushioned, non slip surface. Branding elements such as logos or identification marks can be added through secondary operations. The process also supports sound and vibration dampening, making it suitable for tools, equipment, and consumer products.
Because plastisol PVC dip molding requires only a male mold, tooling costs remain lower than many alternative molding methods. Molds can be machined or cast quickly, enabling fast turnaround for prototypes and first article samples. Once validated, tooling can be scaled for ongoing production while maintaining consistent part quality.
Plastisol PVC dip molding is a process where a heated mold is immersed in liquid plastisol to create a formed coating or component with controlled thickness and tailored material properties.
The process is used to manufacture grips, caps, sleeves, protective coverings, ergonomic handles, and custom shaped components for industrial and commercial applications.
Formulations can be adjusted for color, texture, durometer, UV stability, and regulatory requirements such as medical or FDA approvable grades.
Only a single male mold is required, which can be produced quickly and at a lower cost than multi part tooling used in other molding processes.
Innovative Coatings Inc. has been in business for over 40 years. Our reputation for quality craftsmanship and excellent customer service precedes us wherever we go. We have a large and highly advanced manufacturing facility, along with a skilled workforce to create durable products for you.
Whether you need dip molding, dip coating, fluid bed powder coating or any one of our secondary operations; we’re always happy to assist you. We can color match based on your product specifications and even manufacturing using UV stable and other advanced coating formulas. Contact us today for quality dip molding and dip coating at an affordable price!
